ESM Die Spraying Machines
The newly developed die spraying machine ESM (Efficient Spray Machine) offers, together with the also new machine control PC3, complete Industry 4.0 integration.
The ESM series is the future-oriented further development of the previous PSM spraying machines and is available as linear spraying machines ESM 2 - 4.
ESM die spraying machines are characterized by significant advantages:
- Increase in payload with no increase in space requirements
- Easier integration of fl ow measuring, pressure monitoring and pressure control, EcoSpray ect.
- Higher integration density - more cost-effective options
- Exchange compatible to predecessor series
- Spraying tool adaption compatible to predecessor series
- Easier maintenance
- New concept for air- and Lubricant lines
- Optional predictive maintenance – industry 4.0
- Operation through the die casting machine or by using a tablet or mobile phone



As the trend in die casting is towards resource-saving micro-spraying, the supply line for the release agent concentrate is already integrated in the machine. Thus, the upgrade of the EcoSpray and Eco+Spray option and the use of metering nozzles are considerably simplified.
Linear Spraying Machine ESM 2
DGM range (kN) |
1.600 – 10.000 |
Drive system |
AC-Servo |
Vertical stroke (mm) |
800/1000/1300 |
Horizontal stroke (mm) |
800/1000/1200/ |
Controllers |
PC3 |
Spraying circles |
4 spraying circuits |
Afterblowing circuits |
4 afterblowing circuits |
High-pressure |
2 high-pressure blowing circuits |
Compressed air connection |
2 x 1“ on PSM |
Separating agent connection |
1/2“ for mixture |
Separating agent supply |
2 - 8 bar |
Spray & afterblow air |
2 - 8 bar |
High-pressure blow circuit |
4 - 8 bar |
Air throughput |
700 Nm³/h |
Spraying head weight |
45 kg |
Linear Spraying Machine ESM 3
DGM range (kN) |
5.600 – 20.000 |
Drive system |
AC-Servo |
Vertical stroke (mm) |
1300/1600/2000 |
Horizontal stroke (mm) |
1000/1200/1600/2000 |
Controllers |
PC3/PC84 |
Spraying circles |
6 spraying circuits |
Afterblowing circuits |
6 afterblowing circuits |
High-pressure |
2 high-pressure blowing circuits |
Compressed air connection |
2 x 1“ on PSM |
Separating agent connection |
1“ for mixture |
Separating agent supply |
2 - 8 bar |
Spray & afterblow air |
2 - 8 bar |
High-pressure blow circuit |
4 - 8 bar |
Air throughput |
2000 Nm³/h |
Spraying head weight |
100 kg |
Linear Spraying Machine ESMT 3
DGM range (kN) |
5.600 – 20.000 |
Drive system |
AC-Servo |
Vertical stroke (mm) |
1300/1600/2000 (telescope) |
Horizontal stroke (mm) |
1000/1200/1600/2000 |
Controllers |
PC3/PC84 |
Spraying circles |
6 spraying circuits |
Afterblowing circuits |
6 afterblowing circuits |
High-pressure |
2 high-pressure blowing circuits |
Compressed air connection |
2 x 1“ on PSM |
Separating agent connection |
1“ for mixture |
Separating agent supply |
2 - 8 bar |
Spray & afterblow air |
2 - 8 bar |
High-pressure blow circuit |
4 - 8 bar |
Air throughput |
2000 Nm³/h |
Spraying head weight |
130 kg |
Linear Spraying Machine ESM 4
DGM range (kN) |
20.000 – 62.000 |
Drive system |
AC-Servo |
Vertical stroke (mm) |
2000/2500 |
Horizontal stroke (mm) |
2000/2500 |
Controllers |
PC3/PC84 |
Spraying circles |
8 spraying circuits |
Afterblowing circuits |
8 afterblowing circuits |
High-pressure |
2 high-pressure blowing circuits |
Compressed air connection |
2 x 1,5“ on PSM |
Separating agent connection |
1“ for mixture |
Separating agent supply |
2 - 8 bar |
Spray & afterblow air |
4 - 8 bar |
High-pressure blow circuit |
4 - 8 bar |
Air throughput |
2500 Nm³/h |
Spraying head weight |
200 kg |
Linear Spraying Machine ESMT 4
DGM range (kN) |
20.000 – 62.000 |
Drive system |
AC-Servo |
Vertical stroke (mm) |
2200/2800 (telescope) |
Horizontal stroke (mm) |
2000/2500 |
Controllers |
PC3/PC84 |
Spraying circles |
8 spraying circuits |
Afterblowing circuits |
8 afterblowing circuits |
High-pressure |
2 high-pressure blowing circuits |
Compressed air connection |
2 x 1,5“ an PSM |
Separating agent connection |
1“ for mixture |
Separating agent supply |
2 - 8 bar |
Spray & afterblow air |
4 - 8 bar |
High-pressure blow circuit |
4 - 8 bar |
Air throughput |
2500 Nm³/h |
Spraying head weight |
280 kg |
Process Control PC3
…suitable for ESM die spraying machines
The process control provides:
- Further development of the proven PC2 with modern, HTML-based operating concept
- Platform-independent display in the browser for different screen sizes
- Spray programs still compatible with PC2, exchange in both directions possible without any problems
- Modern Beckhoff control hardware with Intel Dual-Core CPU and Windows10 IoT -> well equipped for future tasks
Integration possibilities
- Versatile interfaces for linking with die casting machine (Standard Profi net)
- Standard interface for data integration and industry 4.0 applications (Ethernet, OPC UA) also enables simple integration and remote control into other operating concepts
- Extensive measured values (optional) and diagnostic data available
- Optional secured remote maintenance access
Drive concept
- New drive concept with Siemens drive controllers and extended diagnostic and evaluation options
- Integrated safety functions
- Regeneration of braking energy for reduced power consumption
- Extended temperature range allows operation without cooling unit in almost all cases