ESM Die Spraying Machines

The newly developed die spraying machine ESM (Efficient Spray Machine) offers, together with the also new machine control PC3, complete Industry 4.0 integration.

The ESM series is the future-oriented further development of the previous PSM spraying machines and is available as linear spraying machines ESM 2 - 4.

ESM die spraying machines are characterized by significant advantages:

  • Increase in payload with no increase in space requirements
  • Easier integration of fl ow measuring, pressure monitoring and pressure control, EcoSpray ect.
  • Higher integration density - more cost-effective options
  • Exchange compatible to predecessor series
  • Spraying tool adaption compatible to predecessor series
  • Easier maintenance
  • New concept for air- and Lubricant lines
  • Optional predictive maintenance – industry 4.0
  • Operation through the die casting machine or by using a tablet or mobile phone
Linear Spraying Machines ESM
Vertical unit above
Vertical unit above
Without cover
Without cover
Vertical unit below
Vertical unit below

As the trend in die casting is towards resource-saving micro-spraying, the supply line for the release agent concentrate is already integrated in the machine. Thus, the upgrade of the EcoSpray and Eco+Spray option and the use of metering nozzles are considerably simplified.

Linear Spraying Machine ESM 2

DGM range (kN)

1.600 – 10.000

Drive system

AC-Servo

Vertical stroke (mm)

800/1000/1300

Horizontal stroke (mm)

800/1000/1200/
Assembly stand

Controllers

PC3

Spraying circles
single & combined, can be switched on & off

4 spraying circuits

Afterblowing circuits
single & combined, can be switched on & off

4 afterblowing circuits

High-pressure

2 high-pressure blowing circuits

Compressed air connection

2 x 1“ on ESM
1 x 2“ at pressure control / air connection set

Separating agent connection

1/2“ for mixture
3/8“ for concentrate

Separating agent supply

2 - 8 bar

Spray & afterblow air

2 - 8 bar

High-pressure blow circuit

4 - 8 bar

Air throughput

700 Nm³/h

Spraying head weight

45 kg

Linear Spraying Machine ESM 2

Linear Spraying Machine ESM 3

DGM range (kN)

5.600 – 20.000

Drive system

AC-Servo

Vertical stroke (mm)

1300/1600/2000

Horizontal stroke (mm)

1000/1200/1600/2000

Controllers

PC3/PC84

Spraying circles
single & combined, can be switched on & off

6 spraying circuits

Afterblowing circuits
single & combined, can be switched on & off

6 afterblowing circuits

High-pressure

2 high-pressure blowing circuits

Compressed air connection

2 x 1,5“ on ESM
1 x 2“ at pressure control / air connection set

Separating agent connection

1“ for mixture
3/8“ for concentrate

Separating agent supply

2 - 8 bar

Spray & afterblow air

2 - 8 bar

High-pressure blow circuit

4 - 8 bar

Air throughput

2000 Nm³/h

Spraying head weight

100 kg

Linear Spraying Machine ESM 3

Linear Spraying Machine ESMT 3

DGM range (kN)

5.600 – 20.000

Drive system

AC-Servo

Vertical stroke (mm)

1300/1600/2000 (telescope)

Horizontal stroke (mm)

1000/1200/1600/2000

Controllers

PC3/PC84

Spraying circles
single & combined, can be switched on & off

6 spraying circuits

Afterblowing circuits
single & combined, can be switched on & off

6 afterblowing circuits

High-pressure

2 high-pressure blowing circuits

Compressed air connection

2 x 1,5“ on ESM
1 x 2“ at pressure control / air connection set

Separating agent connection

1“ for mixture
3/8“ for concentrate

Separating agent supply

2 - 8 bar

Spray & afterblow air

2 - 8 bar

High-pressure blow circuit

4 - 8 bar

Air throughput

2000 Nm³/h

Spraying head weight

130 kg

Linear Spraying Machine ESMT 3

Linear Spraying Machine ESM 4

DGM range (kN)

20.000 – 62.000

Drive system

AC-Servo

Vertical stroke (mm)

2000/2500

Horizontal stroke (mm)

2000/2500

Controllers

PC3/PC84

Spraying circles
single & combined, can be switched on & off

8 spraying circuits

Afterblowing circuits
single & combined, can be switched on & off

8 afterblowing circuits

High-pressure

2 high-pressure blowing circuits

Compressed air connection

2 x 1,5“ on ESM
1 x 2“ at pressure control / air connection set

Separating agent connection

1“ for mixture
3/8“ for concentrate

Separating agent supply

2 - 8 bar

Spray & afterblow air

4 - 8 bar

High-pressure blow circuit

4 - 8 bar

Air throughput

2500 Nm³/h

Spraying head weight

200 kg

Linear Spraying Machine ESM 4

Linear Spraying Machine ESMT 4

DGM range (kN)

20.000 – 62.000

Drive system

AC-Servo

Vertical stroke (mm)

2200/2800 (telescope)

Horizontal stroke (mm)

2000/2500

Controllers

PC3/PC84

Spraying circles
single & combined, can be switched on & off

8 spraying circuits

Afterblowing circuits
single & combined, can be switched on & off

8 afterblowing circuits

High-pressure

2 high-pressure blowing circuits

Compressed air connection

2 x 1,5“ an ESM
1 x 2“ at pressure control / air connection set

Separating agent connection

1“ for mixture
3/8“ for concentrate

Separating agent supply

2 - 8 bar

Spray & afterblow air

4 - 8 bar

High-pressure blow circuit

4 - 8 bar

Air throughput

2500 Nm³/h

Spraying head weight

280 kg

Linear Spraying Machine ESMT 4

Process Control PC3

…suitable for ESM die spraying machines

The process control provides:

  • Further development of the proven PC2 with modern, HTML-based operating concept
  • Platform-independent display in the browser for different screen sizes
  • Spray programs still compatible with PC2, exchange in both directions possible without any problems
  • Modern Beckhoff control hardware with Intel Dual-Core CPU and Windows10 IoT -> well equipped for future tasks

Integration possibilities

  • Versatile interfaces for linking with die casting machine (Standard Profi net)
  • Standard interface for data integration and industry 4.0 applications (Ethernet, OPC UA) also enables simple integration and remote control into other operating concepts
  • Extensive measured values (optional) and diagnostic data available
  • Optional secured remote maintenance access

Drive concept

  • New drive concept with Siemens drive controllers and extended diagnostic and evaluation options
  • Integrated safety functions
  • Regeneration of braking energy for reduced power consumption
  • Extended temperature range allows operation without cooling unit in almost all cases
Process Control PC3