Spray solutions for heavy DCM

FPTT3 spray portal

Highly dynamic 3-axis heavy-duty portal for large die casting machines

The change in the automotive industry to e-mobility and new players in the market are presenting die casting with new challenges. The new machine generations are much larger than the previous ones.

We have mastered one of these challenges for spraying the large dies: This highly dynamic spraying portal, largest ever built, realizes shortest cycle times. It also improves CO2 emissions in the foundry. Minimizing the consumption of release agent is practically no energy loss by spraying.

The mounted spraying tool consumes per cycle 36 ml of release agent at 480 spray nozzles and sets a new milestone in spraying technology.

DCM-Type

> 5,000 t

Vertical stroke

3,500 mm

Horizontal stroke

3,300 mm

Portal stroke

8,000 mm

Payload

400 kg

Max speed

3.5 m/s

Acceleration

3.5 m/s²

Rotation axis

270°

Swivel axis

180°

Rotation speed

120°/s

Mask spray tool for battery case

Linear axis telescopic sprayer

with doubled horizontal axis

  • Short cycletime
  • Heavy payload
  • Economic solution

 

DCM-Type over 5,000 t
Vertical stroke 3,100 mm
Horizontal stroke 3,000 mm
Payload 400 kg

Doubled linear sprayer on additional horizontal axis on fixed plate

  • Short cycletime
  • Heavy payload possible
  • High flexible service friendly solution
  • Optionally with rotary and swivel axis

 

DCM-Type over 5,000 t
Vertical stroke 3,000 mm
Horizontal stroke 3,000 mm
Payload 2x200 kg